Vibratory screening machines
The Recycling Waste Screen is used for the efficient and very precise classification of recycling materials.
It prepares the input material for further processing and sorting.
It is precisely tailored to your specific recycling application.
SPALECK Recycling Waste Screens have been specially developed for classifying coarse and medium-sized recycling materials. They enable very precise separation of Material flows according to size. Typical input fractions are Material flows of around 20 to 300 mm. Recycling Waste Screens are therefore a central process step for Efficiency Recycling and the downstream sorting and treatment processes. The SPALECK Recycling Waste Screen is a vibrating screen. It is important to know that these screening machines are optimally developed and built for the respective input material. As a result, SPALECK screening machines produce very precise grain streams, which can then be processed in subsequent process steps using sorting technology to separate them precisely by material type and composition.
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More InformationOur team will be happy to advise you on a simple retrofit or the new installation of a SPALECK Recycling Waste Screen for your plant design.
MATERIAL
FRACTIONS
DESIGN+
Do you know the saying “Shit in, shit out”?
Recycling experts know that clean grain bands and precise Screening sizes are essential for good sorting and therefore Efficiency in recycling.
SPALECK Recyclable Material Screens enable you to supply your Recycling process with optimally classified material.
They therefore stand for BEST SCREENING. BEST SORTING.
SPALECK Recyclable Material Screens are a central component of modern processing concepts worldwide.
In recycling plants, they deliver impressive Throughput. Their modular design and optimization for your specific material ensure high efficiency and reliable operation.
System operators benefit from optimized processes and very high system availability.
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More InformationWorking closely with you, our experts will configure your new Recycling Waste Screen to be 100% tailored to your material, your goals, and your process.
Thanks to our ModularDESIGN+ concept, the screening machine remains as flexible as possible for future adjustments or changes in material flows.
This gives you high-performance processes today and security for tomorrow.
Screening capacity, screen quality and absolute reliability in screening and processing are what count in recycling.
Benefit from top-quality machine components, an easy-to-maintain design, and leading-edge screening technology. This increases plant availability and keeps operating costs low.
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When precise classification, high material throughputs and Efficiency are crucial, the SPALECK Recyclable Material Screens are the optimal choice.
Many leading recycling companies around the world rely on this technology. We would be happy to arrange site visits to existing facilities that use your material.
Recycling plants process very different material streams – from mixed commercial or municipal waste to complex metal mixtures and moist, sticky organics. In order for the sorting and Processing Technology to work efficiently, the input material must first be reliably Classified according to Particle size. Below you will find a small selection of typical materials and information on how we can optimally adapt your new Recycling Waste Screens to your material.
We build every SPALECK Recycling Waste Screens 100% tailored to your application and Recycling process. The aim is to classify the input material exactly according to size. We pay attention to the best screen quality for the best sorting quality.
Your material. Your screening machine. This SPALECK principle naturally applies to films, LVP, RDF, shredded plastics, or PET recycling, for example. The Recycling Waste Screen is equipped with the optimal screening panels, and its design is engineered to ensure the material spends the optimal amount of time on the deck. In addition, there are useful configuration options such as dynamic fingers or special screening panels that help you get the most out of your material.
In metal sorting, long pieces and entrained contaminants negatively impact sorting results. SPALECK Recycling Waste Screens are used successfully worldwide in metal recycling. Why? We understand your material and know the optimal settings for the precise screening process. Find references here, or use the SPALECK TestCenter below to schedule a test day with your material.
200,000 metric tons or more per year, demanding continuous operation: Processing household and bulky waste places high demands on Recycling technology. That’s where SPALECK screening technology comes in, offering reliable and precise screening. Here, too, SPALECK offers machine configurations tailored to your material—whether with integrated glass breakage protection, our AutoCLEAN technology, or the SPALECK CONNECT system for predictive maintenance and maximum machine availability.
Australia, the U.S., Europe, the Middle East, and Asia: Recycling companies and plant engineers around the world use SPALECK Recycling Waste Screens to process construction and demolition waste and industrial waste.
Compost producers rely on consistent screening quality year-round. Fortunately, there are products like the SPALECK tensioning shaft cassettes, which allow you to easily equip your Recycling Waste Screen with an additional tensioning shaft screening unit during the wet season. Or you can use our new AutoCLEAN system right away. Either way, you’ll benefit from first-class screening quality with little or no cleaning effort.
Umweltkontor Bergkamen, Deutschland
BANZO Engineering, Niederlande
Exchange with our experts for Screening technology and material feed
Would you like to find out more about how to optimally sort your recyclable materials using a Recycling Waste Screen? Or do you already have a specific project in mind? Then let’s talk about your material and the screening process. I’d also be happy to show you some references and case studies.
SPALECK Recyclable Material Screens are designed for maximum process stability and reliable performance. The design ensures an even Material distribution over the entire Screen area and thus enables precise classification even with very challenging material.
Recyclable Material Screens and Screen decks are specially designed for demanding use in recycling plants and offer high wear resistance and reliability. Thanks to special machine settings, even very abrasive, heterogeneous or sticky recycling materials, for example, can be reliably classified.
The better the configuration of the screening panels, the material-specific features of the screening machines, and the adjustment of the Recycling Waste Screen are tailored to the material, the higher your economic return from recycling will be. That is why we design each individual screening machine specifically for each project. This way, we work together to find the best machine settings for optimal Screening results and a long machine service life.
Quick and easy access to all relevant machine components, smart features such as our LubricationCONTROL or our SPALECK Connect technology and a highly efficient, worldwide service are a matter of course for us. This ensures that your recycling plants remain efficient in the long term.
Recycling Waste Screens play a central role in many recycling plants: the reliable and accurate classification of material flows. Requiring little cleaning and maintenance, they ensure highly precise Separation cuts and accurate classification. This reduces the load on downstream sorting equipment and enables Recycling processes to be operated with high efficiency. Typical applications range from construction and demolition waste, municipal solid waste, and incinerator ash to applications in metal and plastic recycling, as well as the processing of Compost and organic material streams.
When processing Construction debris, the Recyclable Material Screens take over the classification of the input material. Mixtures of concrete, bricks, glass, wood, composite materials and impurities are reliably separated into defined particle sizes. Typical Separation sizes are, for example, 20 - 60 mm, 60 - 120 mm and larger than 120 mm. This produces clearly defined fractions that can be further processed in a targeted manner. Subsequent processing steps such as air classification, sensor sorting or manual sorting benefit from uniform grain bands with very good screening quality.
In the processing of waste incineration bottom ash, the Recyclable Material Screens serve as the central classification stage for mineral and metal-containing fractions. Slag, non-ferrous metals and residual materials are separated into the required particle sizes, enabling efficient processing of the slag. Typical classifications are made into fractions such as 0 - 60 mm, > 60 mm. The 0 - 60 mm fractions are then classified into smaller fractions using SPALECK flip-flow screening machines. This creates the ideal conditions for downstream sorting technology such as eddy current separators and sensor or combination sorters.
For mixed packaging waste, the Recyclable Material Screens ensure clean separation into coarse and medium fractions. Lightweight packaging, films, plastics and composites are separated and evenly classified. The fractions produced enable significantly more efficient further processing. NIR Sorting Machines/Sorters and sensor sorting devices receive the material in monolayer quality and in the full feed width of the sorting device.
In household waste processing, the Recyclable Material Screens play a central role in fractionating the input material. Heterogeneous waste streams are separated into defined size ranges, allowing downstream sorting systems to work in a more targeted manner. Typical Separation sizes are in the range of 20 - 60 mm, 60 - 120 mm, 120 - 250 mm and > 250 mm. In large plants, several Recyclable Material Screens are often combined to enable even deeper separation and sorting.
In metal recycling, the Recyclable Material Screens are used to separate complex feed materials into precisely defined grain classes. Auto Shredder Residue, Shredder light and heavy fractions as well as electronic scrap are efficiently classified. Thanks to the three-dimensional screening process of SPALECK screening machines, the fractions produced are virtually free of long parts and thus significantly increase the efficiency of downstream sorting processes. Metal-containing components can be separated in a more targeted manner and valuable materials can be recovered more effectively. The optimum result is achieved with ActiveFEED feeding technology.
In plastic processing plants, the Recyclable Material Screens ensure uniform classification of mixed plastic streams. Different component sizes, film components and rigid plastics are separated into defined fractions. The screening machine is configured in such a way that the material has an optimum retention time on the Screen deck in order to further increase the sorting quality.
Recycling Waste Screens are used for coarse classification and separation of organic material streams such as biowaste or compost. Larger components are reliably separated and prepared for downstream processes. Uniform fractionation facilitates further processing and ensures better process control throughout the plant. In practice, the SPALECK Tensioning shaft cassettes are often used in combination with a Flio-Flow Screening process, e.g. for very moist and sticky material. Alternatively, the SPALECK AutoCLEAN screening technology is used here.
When processing Waste wood, the Recyclable Material Screens reliably separate different Particle sizes from each other. Pieces of wood, impurities and adhering material are classified into defined fractions. The Recyclable Material Screens are virtually cleaning-free. Precise classification is important, for example, to ensure that only material of the optimum size is fed into the downstream energy recovery process. This increases the overall efficiency of processing and recycling.
SPALECK Recyclable Material Screens are also available specifically for classifying used batteries and rechargeable batteries. They not only separate the batteries according to size, but also reliably screen out impurities. In this way, they lay the foundation for downstream sorting to be carried out without any problems and with the same type of material. The picture shows the application in front of an XRT X-ray sorting system.
Europe, Africa, the Middle East, North and South America, Asia or Australia – we will be happy to show you reference plants with SPALECK Screening technology for your material.
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More InformationWith a trial day at the SPALECK TestCenter, you’ll discover what your material is really made of—and what your new Recycling Waste Screen is capable of. Take advantage of this free SPALECK service and benefit from the best Screening Results for your processing operation.
Put SPALECK technology through its paces. With your material and on two top-equipped Recycling lines. In the TestCenter, we develop solutions for demanding recycling tasks on a daily basis – always together with and for our customers.
Fine screening for your materials
2-in-1: Recycling Waste Screens & Flip-Flow screening machines
Optimizes the feed for your sorting devices
Reliable coarse screening & pre-separation
Optimum material feed and distribution
Cleaning-free material transport of Slag & Co.
Screening for dewatering Material flows
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Yes, we would be happy to organize a reference visit for you to one of our customers with a SPALECK Recycling Waste Screens. We can also test your recycling material on our Recycling Waste Screens at our TestCenter. This allows you to experience their screening quality directly with your real material.
The SPALECK Recycling Waste Screens are very flexible and 100% customizable to your material. We work with you to determine the optimum screening machine configuration. Hundreds of configurations are available to you for this purpose. It is also important to note that SPALECK screening machines can be adapted very flexibly and precisely to future material changes or changes in the Recycling process thanks to our ModularDESIGN+ concept.
We will work with you to determine whether the SPALECK Recycling Waste Screen is the optimum screening technology for your recycling application. Our screening machine experts are on hand to help you with this. We also offer you the option of using our TestCenter to select the right screen and the optimum screening machine configuration. This service is of course free of charge.
The SPALECK Recycling Waste Screens are designed for processing all types of recyclables and waste – it can therefore also be referred to as a waste screen.
As a recycling company, you can of course buy our Recycling Waste Screens and all our other Conveying & Separation Technology directly from us. If you would prefer to buy it through a Plant engineering company, system integrator or dealer, this is of course also possible.
Leading processors around the world rely on the SPALECK Recycling Waste Screens because they offer recycling companies optimum screening quality, performance and reliability. This means you are on the safe side even with the most difficult materials.
SPALECK Recycling Waste Screens offer you maximum screening areas for optimum screening grades and high Throughput. We design and build our screening machines so that you can recycle optimally and earn money. SPALECK Recycling Waste Screens offer you the largest possible open screening areas. This allows you to achieve the highest possible Screening capacities with maximum screening quality. You can see how this works in our videos.
Installing a SPALECK Recycling Waste Screens in your recycling plants is easy. What’s more, the Recycling Waste Screen offers absolutely reliable operation. As a Screening machine manufacturer, we know what counts for you: Screening capacity, screen quality and absolute reliability when screening and processing your recycling materials. Our Recycling Waste Screens meet these requirements: Efficient and reliable. They are also very easy to integrate into your recycling concept, for example. We would be happy to advise you on this.
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