No two industrial wastewater streams are alike. That is why we do not develop off-the-shelf solutions; instead, we analyze your requirements, test suitable methods, and combine them into a comprehensive system that fits your process.
From the initial water analysis through engineering and manufacturing to installation and commissioning, we provide end-to-end support for your project.
Customized Plant Designs
No two industrial wastewater streams are alike. That is why we tailor every water treatment solution to your specific needs—even when dealing with complex wastewater loads, limited space, or integration into existing processes. We combine various processes and components to create a customized, comprehensive solution that is technically and efficiently tailored to your production needs.
Before we design your system, we'll test your water.
In our in-house laboratory, we analyze your water parameters and test suitable processes under realistic conditions. This allows us to determine the right combination of processes for your application and verify technical feasibility even before you make the investment.
A Holistic Approach to Sustainability
Efficient water treatment can do more than just remove pollutants. Through recycling, reuse, and optimized processes, it is possible to reduce fresh water consumption, wastewater volumes, and resource requirements. That is why we develop your solution not only from a technical perspective, but also with a view to ensuring high efficiency and resource-efficient operation.
Combined Manufacturing Expertise
At SPALECK, engineering and industrial manufacturing are closely intertwined, from design through production. As part of the SPALECK Group, we have extensive in-house manufacturing capabilities and can flexibly implement customized plant designs. This ensures short lead times, a high degree of vertical integration, and the ability to tailor even custom solutions precisely to your process.
Wastewater, process water, and production conditions vary from company to company. That is why, depending on the task at hand, we combine different processes and components to create a customized, comprehensive solution.
Precision Water Technology for Your Industry
Every SPALECK system is custom-built for your process. By intelligently combining various processes and components, we develop a comprehensive system that is precisely tailored to your needs. Based on thorough laboratory testing, we offer you a solution that reliably removes contaminants and sustainably reduces your operating costs.
Safely Treat Wastewater Containing Oils, Emulsions, and Heavy Metals
The metalworking industry generates complex wastewater containing oils, fats, emulsions, and metal residues. SPALECK develops robust, custom-designed systems for this purpose that reliably separate contaminants. We treat your process water with precision for reuse or for discharge in compliance with legal requirements.
Efficiently Treat Process and Wastewater and Conserve Water Resources
Production wastewater in the food industry often contains high levels of fats, starch, or proteins. Using specialized processes, we ensure highly efficient COD reduction. If desired, we can recover valuable biogas as an energy source—which reduces your operating costs and helps protect the environment in the long term.
Reliably Treat Contaminated Process Water and Close Loops
Wastewater from paint and varnish production often contains pigments, solvents, and chemically stable compounds. We rely on a combination of chemical and physical processes as well as state-of-the-art filtration technologies. This is how we sustainably reduce COD levels, color intensity, and pollutant concentrations to ensure compliance with discharge regulations.
Treat complex wastewater streams on a case-by-case basis and integrate them safely into the process
Water treatment in the chemical industry poses unique challenges, as wastewater is often complex and difficult to biodegrade. SPALECK develops custom water treatment plants and combines processes such as precipitation, Electrocoagulation, and membrane and filtration technologies to create high-performance systems. This is how we ensure maximum process reliability and consistent compliance with legal requirements.
Efficiently reduce high levels of organic contamination and safely integrate them into the process
The production of paper and paperboard generates fibrous, organically contaminated wastewater with a high COD. For example, by combining mechanical separation, biological treatment, and membrane filtration, we enable water recovery and a drastic reduction in your fresh water consumption. This is how we close your material loops and sustainably reduce operating costs.
There is no single “right” method for industrial water treatment. Depending on water quality, process, and objectives, we combine different technologies to create a comprehensive system tailored to your needs.
Whether it’s raw water, process water, wastewater, or recirculated water—the requirements for quality and treatment are as unique as your production processes. We develop the right solution for your specific water quality and your particular needs.
Remove unwanted substances and process them as needed
Use existing well water or surface water as a reliable source for your production. Through targeted filtration and iron removal, we help you avoid the effects of fluctuating water quality and ensure consistent quality for your industrial processes.
High-purity water for demanding processes
High-quality process water is the foundation for consistent product quality and long-lasting machinery. Whether for food production, chemical processes, or cleaning applications, we ensure that hardness, conductivity, and purity precisely meet your specifications.
Solutions for Treatment and Reuse in Industrial Processes
Not every industrial application requires high-purity water. We supply efficient systems for general industrial purposes, such as cooling circuits, fire suppression systems, and washwater applications. This optimizes your overall water balance and sustainably reduces the operating costs of your site’s infrastructure.
Targeted Reduction of Fresh Water Consumption and Wastewater Volumes
Close the loop and minimize your waste footprint. Using modern separation and purification technology, we treat used water so that it can be reused multiple times in the process. This helps protect the environment while also significantly reducing your wastewater fees.
Our Technologies for Your Water Treatment
By combining various processes—from industrial filtration systems to membrane processes—we develop customized solutions for your water treatment needs. That is why we provide comprehensive support for your project—from the initial analysis through planning and manufacturing to commissioning and beyond.
During an initial meeting, you’ll tell us about your facility and the challenges you face with wastewater treatment. We can then develop initial proposals for a suitable water treatment system.
You send us a sample of your wastewater—we analyze the water and determine which of our SPALECK water treatment systems are suitable for your process.
During the pre-engineering phase, we validate technical feasibility and define the optimal plant design to meet your requirements. The subsequent basic engineering phase refines the system configuration and precisely tailors all parameters to your specific spatial conditions. This is how we guarantee a technically sophisticated solution that combines maximum operational reliability with the highest level of cost-effectiveness in wastewater treatment.
Our water technology experts will install the system at your location, commission it together with you, and guide you through the initial steps.
We provide you with ongoing maintenance, support, and customizations. You can count on our outstanding SPALECK Water Technology customer service.
Everything You Need to Know
Here are some questions about SPALECK water technology. If you have any further questions, please feel free to contact us.
This depends on the composition of your wastewater and your objectives. While biological processes (aerobic/anaerobic) are ideal for organic loads, membrane and filtration processes are suitable for particle separation. We often carry out laboratory analyses or pilot tests in advance to determine the technically safest and most cost-effective combination for you.
Our modular construction methods are designed to minimize the space required on site. We coordinate the timing of the installation closely with your production management to minimize the impact on your operations.
We build customized wastewater treatment plants. We pay attention to modularity and accessibility in our in-house design. This means that the system remains flexible enough to grow with your company or to be technologically upgraded.
Every decision is based on our in-depth laboratory analysis. We examine your wastewater and derive the right combination of processes from the results. In this way, we are guaranteed to find the right solution for your business.
We attach great importance to a resource-saving process. The actual operating costs depend heavily on the individual load of the wastewater. Based on your laboratory samples, we provide you with a well-founded estimate of consumption so that you have a reliable basis for further calculations.
With over 150 years of mechanical engineering expertise within the SPALECK Group, we have an in-depth understanding of industrial processes and can demonstrate outstanding in-house manufacturing expertise. We have already successfully supported numerous projects in sectors such as metal processing and the chemical industry. We would be happy to discuss in a personal meeting which of our proven concepts are best suited to your requirements. Or take a look at our reference projects!
Anaerobic microorganisms are very resilient. They can be put into a “dormant state” for a certain period of time. When production is resumed, the reactors return to full capacity within a short time. We configure the system to suit your individual processes.
Our plants are designed precisely to your specific wastewater parameters and the discharge conditions applicable at the time of planning. By using modern measurement and control technology, we strive for maximum process stability in order to safely buffer fluctuations in the wastewater composition within the operating parameters.
Absolutely! Thanks to the modular design, we offer solutions that are individually adapted to your wastewater volume. Our systems can also be easily adapted to changing flow rates.
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