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Optimizing Recycling processes

Recycling Technology TestCenter

At the SPALECK TestCenter, companies and Plant engineers from the international recycling industry test their materials and processes under real industrial conditions. This is where the basis for decisions on new recycling plants and the optimization of existing ones is created.

We think in terms of Recycling processes

BEST SCREENING. BEST INFEED. FOR BEST SORTING QUALITY.

Thanks to our experience from thousands of recycling projects, we know that the screening process and a reliable material feed are crucial to the entire Recycling process. That’s why we live by the philosophy “BEST SCREENING. BEST INFEED. FOR BEST SORTING QUALITY.”
Our goal is to work with you to develop the best solution for your recycling project. To achieve this, we are committed to a partnership-based, trusting, and long-term collaboration with you.

Various blue screening machines in a row, compatible with MODUL6 RZ.

Key facts about the TestCenter

The SPALECK TestCenter at a glance

This is where companies make well-founded decisions for safe and Efficiency Recycling processes. Together with you, our SPALECK team develops solutions for your challenges and new recycling tasks.

Customers

Recycling companies, Plant engineering and industrial partners worldwide

Industries

Recycling, environmental technology, process industries

MATERIALS

All recycling materials and variants

Industrial tests

Large-scale tests with customer material and real conditions, instead of laboratory or model assumptions

Safe decisions

Reliable results for investments & process design

SPALECK Test Center

WE INVITE YOU - GAIN THE CLEAREST VIEW OF YOUR MATERIAL

Test your material in the SPALECK TestCenter

At the SPALECK TestCenter, you can see SPALECK screening machines and conveyor technology in action—with your own material! Here, we’ll also demonstrate the many advantages of the SPALECK ModularDESIGN+ principle. Test your material on two complete Recycling lines to get the clearest view of your recycled material. At the TestCenter, we have the latest in international screening technology ready for you. Take advantage of the SPALECK TestCenter as your InnovationHUB.

A man in a white shirt is pointing to the right with his finger

The tip for your project

Project accelerator for YOUR RECYCLING PROJECT

RECOMMENDED BY LEADING RECYCLERS

You too can use the SPALECK TestCenter for your next system configuration.

How to get the most out of your recycled material

Insight into the SPALECK TestCenter

See how industrial screening and material tests are carried out with your original material in the SPALECK TestCenter – practical, transparent and with a clear focus on optimum recycling results.

The video shows examples of trials conducted on various Recycling lines. The trials focus on your processing goals and the entire Recycling process—from material feed through the Screening process to downstream sorting technology.

You will see how targeted adjustments using the SPALECK ModularDESIGN+ principle—such as selecting the optimal screening panels, machine parameters, or fine-tuning the material feed—positively influence the results.

It is precisely this realistic approach that makes it possible to make well-informed decisions in advance and to specifically optimize future investment performance from the outset.

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More Information

Customer benefits

Technical Center for Sophisticated Recycling Processes

In the TestCenter, we solve seemingly unsolvable tasks time and time again. In our references you will find many good examples of how the TestCenter has helped with system design.

How your screening test runs in the SPALECK TestCenter

From screening test to optimum system solution

With the SPALECK TestCenter, you not only know that it works – but how well in real system operation.

Discussion of the screening results after a screening test in the SPALECK TestCenter

You describe your material, your target values and the boundary conditions of your system. Together we clarify which fractions are to be produced and what requirements the downstream process steps have.

Our application technology department analyzes your screenings and defines the test setup: Which machines are used, which variants are tested and how the material can best be prepared for further processing.

In the TestCenter, we test your material under real conditions. Together with you, we test different settings and configurations – with the clear aim of achieving the optimum Screening sizes and the best possible preparation for downstream processes.

Immediately afterward, we will analyze the results together. We will focus on screening results, screening sizes, material quality, and the impact on sorting technology. You will also receive comprehensive documentation of all test results.

Based on the results, we develop a specific solution for your application. The selection and configuration of the Screening technology are based on real test data, are technically sound, and provide efficiency benefits for your processing operations.

Your contacts for the SPALECK TestCenter

Our application technology experts are happy to be your contacts for all aspects of the SPALECK TestCenter and the processing of your recycling material. Simply contact us or chat with us.

We carry out hundreds of tests with customer material every year

Videos of current material tests in the SPALECK TestCenter

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Schedule a free screening test NOW

Spaleck GmbH & Co KG
Robert-Bosch-Str. 15
46397 Bocholt

Phone: +49 2871 2134 – 646
Email: info@spaleck.de

Our Spaleck top sellers For recycling

The optimum technology for every recycling material

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A man in a white shirt is pointing to the side; he is the contact person.

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Everything you need to know

FAQs

Here you will find some questions about your work at SPALECK. If you still have questions, just write to us.

Yes, in the SPALECK TestCenter you receive a comprehensive evaluation and documentation of the test results for each test, including

– the specific measurement results and documentation of each test run
– process observations by SPALECK experts
– specific recommendations and optimization tips for Machine configuration and process design
– extensive text, photo and video documentation for each series of tests
– the prepared material for further use

Of course, the SPALECK experts are also available to provide you with advice and support after the tests!

Yes, the SPALECK TestCenter can be used by international customers. Tests and process optimizations are regularly carried out together with customers and interested parties from all over the world. The tests, documentation and consultations are carried out in several languages.

Yes, tests to optimize existing recycling applications and processes are carried out very regularly at the SPALECK TestCenter.

Many customers and interested parties use the SPALECK TestCenter to validate and continuously improve their existing Recycling processes and systems.

Typical examples are:

– Changes in input materials

– New or higher quality requirements

– Optimization of material purities

– Problems with fluctuating sorting performance of downstream sorting technology

After the material tests in the SPALECK TestCenter, the prepared material is of course available to you for further tests and for further preparation.

The material screened and classified by size in the SPALECK TestCenter is often then further processed in other test centers (e.g. by sorting equipment manufacturers) or directly in the recycling company.

We also sometimes receive already processed material from our customers in order to optimize it for subsequent sorting. One example of this is aluminum fractions from metal recycling, which are then sent for XRF or, for example, LIBS aluminum processing.

The details of what is to be done with your material will of course be closely coordinated with you.

It goes without saying that all company information, material data, test results and process information are treated as strictly confidential. SPALECK conducts tests exclusively in the interest of the respective customer.

Yes, the material is optimally prepared for subsequent sorting steps in the SPALECK TestCenter.

SPALECK pursues its philosophy of “BEST INFEED & BEST SCREENING FOR BEST SORTING”.

In the SPALECK TestCenter, the recycling material is optimally classified for further processing, e.g. using eddy current separators, XRF sorters, XRT sorters or LIBS sorting plants.

Typical applications include aluminium fractions from XRF sorting, LIBS aluminium processing and the optimization of grain band distribution for sensor sorting devices.

Almost all recycling materials, bulk materials and secondary raw materials can be tested at the SPALECK TestCenter.

Typical materials include

– Iron fractions
– Shredder light and shredder heavy fractions
– Aluminum, copper and non-ferrous metal fractions
– Plastics, films, regranulates
– Refuse derived fuels (RDF / SRF)
– Mineral materials, Slag, ash
– Bulk materials from the food, pharmaceutical and chemical industries

Complex or moist material flows are also possible.

In addition, SPALECK offers extensive testing facilities for industrial wastewater treatment and process water treatment directly adjacent to the SPALECK TestCenter with its sister company SPALECK Wassertechnik.

The SPALECK TestCenter was opened in 2014 and has since developed into an internationally recognized innovation and testing center for recycling and the circular economy, where recycling processes are continuously optimized together with customers and partners.

The SPALECK TestCenter is an industrial research and testing center for Recycling technology, screening machines, Conveying & separation technology, and process technology.

Here, customers and interested parties test their materials under real conditions on original SPALECK machines to ensure recycling results, throughput and process stability before making an investment.

The tests are also used to optimize existing and new Recycling processes.

The entire range of SPALECK Conveying & Separation Technology can be tested in the SPALECK TestCenter. Almost all SPALECK machines are used.

These include in particular

– SPALECK Recycling Waste Screens
– SPALECK Flip-Flow Screens
– SPALECK 3D COMBI Screens
– SPALECK Metal Recycling Screens
– SPALECK Biomass Screens
– SPALECK Screening Machines for Plastics, RDF, MSW, etc.
– SPALECK Vibratory Feeders
– SPALECK ActiveFEED infeed units
– SPALECK Finger Screens
– Conveying and Dosing Systems
– Customer-specific special solutions

The machines are optimally configured for the respective material and the customer’s processes and objectives.

The use of the SPALECK Test Center is absolutely free of charge for you. You only have to take care of the transportation of your recycling material. Advice, test execution, technical evaluation and comprehensive written and video documentation are included.

The trials in the SPALECK TestCenter are supervised by experienced SPALECK application technicians, engineers and recycling experts who have in-depth knowledge of materials and processes. Together with the customer’s experts and specialists, this ensures maximum benefit for the customer’s application.

Test appointments at the SPALECK TestCenter can usually be scheduled flexibly and at short notice. Appointments are made individually in consultation with the customer or Plant engineering company. We are happy to help you organize your journey.

The duration of a test in the SPALECK TestCenter depends on the material and the tasks.
As a rule, tests are carried out over one to two days, including evaluation and discussion of results.

The SPALECK TestCenter is located at the company headquarters in Bocholt and is centrally integrated into the SPALECK development and production site. Bocholt is conveniently located and can be reached in just 45 minutes from Düsseldorf Airport, for example.

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READY FOR BETTER SCREENING

Together, we optimize your recycling process

Examples of screening results

Here are some examples of typical screening sizes. The excellent screen quality is clearly visible.

Screening process from MSW

Ausgangsmaterial MSW vor Siebung

Inputmaterial

Screening process of shredder light fraction

Ausgangsmaterial SLF vor Siebung

Inputmaterial

Screening process for non-ferrous metals

Ausgangsmaterial NE-Fraktion vor Siebung

Inputmaterial

Screening process of LVP

Ausgangsmaterial LVP, Altkunststoff, gelber Sack vor Siebung

Inputmaterial

Screening process of C&D

Ausgangsmaterial C&D, also Construction & Demolition Waste vor Siebung

Inputmaterial

Screening process of ASR

Ausgangsmaterial ASR, also Auto Shredder Residue vor Siebung

Inputmaterial

Screening process for old windows

Ausgangsmaterial vor Siebung von Altfenstern, C&D mit Spaleck Siebmaschinen

Inputmaterial

Screening process of waste after composting

Ausgangsmaterial vor Siebung von Abfällen nach Rotte mit Spaleck Siebmaschinen

Inputmaterial

Screening process from UBC

Aufgabematerial vor Siebung von UBC

Inputmaterial

Screening process for scrap metal

Aufgabematerial Metallschrott vor Siebung mit Spaleck Siebmaschinen

Inputmaterial

Screening process for Waste wood

Aufgabematerial Altholz vor Siebung mit Spaleck

Inputmaterial

Screening process for Slag

Siebung von Rostasche mit Spaleck

Inputmaterial

Screening process of rock

Ausgangsmaterial zur Siebung von Gestein, Hämatit mit Spaleck

Inputmaterial

Screening process for used plastic

Ausgangsmaterial Siebung von Kunststoffdeckeln

Inputmaterial